Smart Tank Level & Pressure Monitoring
Enhance Workplace Safety with Smart Tank Level & Pressure Monitoring
Gain real-time visibility and control over your valuable tanked resources with Manusphere’s Smart Tank Monitoring Solution. Designed for diverse industrial and agricultural applications, this comprehensive IoT system utilizes advanced sensors and connectivity to monitor liquid levels and pressure accurately, helping prevent costly overflows, leaks, and unexpected shortages. Beyond basic tank monitoring, the system can incorporate CO₂ safety monitoring, environmental condition tracking for storage areas, and smart display integration, offering a holistic approach to resource management, safety, and efficiency.
Addressing Critical Safety Challenges in Industry
Manual checks and reactive management of industrial tanks can lead to significant inefficiencies and risks. The iTank solution provides proactive solutions:
| Challenge | Solution |
|---|---|
| Preventing accidents caused by personnel entering hazardous zones around operating heavy machinery or overhead equipment without adequate warning. | Employs high-precision radar sensors for real-time proximity and altitude detection, constantly monitoring the distance between workers and designated equipment or zones. |
| Ensuring immediate awareness and response when a potential collision hazard is detected. | Delivers instant alerts through multiple channels, including clear voice notifications and 4G wireless alerts sent directly to workers, supervisors, or control rooms when safety thresholds are breached. |
| Empowering workers with tools to react instantly to dangerous situations. | Integrates seamlessly with wearable safety devices, such as operator wristbands providing alerts and emergency stop buttons allowing workers to halt machinery immediately if they perceive a hazard. |
| Gaining insights into movement patterns and risk factors to proactively improve safety protocols and ensure regulatory compliance. | Leverages cloud-based monitoring and data analytics to track interactions, identify high-risk areas or times, and provide actionable data for implementing preventative safety measures. |
| Deploying an effective safety system without requiring complex and costly installation of fixed infrastructure throughout the facility. | Operates on an “infra-less” principle, relying on radar sensors and wireless communication, minimizing the need for extensive site modifications or additional infrastructure deployment. |
Key Features & Benefits of the Manusphere Smart Tank Monitoring Solution
Real-Time Level & Pressure Insights
Leverage accurate sensor data to know exactly how much product is in your tanks and monitor pressure conditions, eliminating guesswork and enabling data-driven decisions.
Smart Scheduling & Predictive Maintenance
Optimize logistics with automated refill scheduling based on real levels. Prevent failures by proactively addressing potential pressure issues identified through continuous monitoring.
Enhanced Safety & Compliance
Integrate CO2 monitoring (or potentially other gas sensing) to maintain safe working environments and ensure compliance with relevant safety regulations.
Optimized Storage Conditions
Monitor critical environmental factors in associated storage or cooling areas to protect product quality and facilitate predictive maintenance on climate control equipment.
Adaptable & Rugged Design
Utilizes sensors designed for adaptability across various tank types and built ruggedly to ensure reliable performance even in demanding industrial or agricultural environments.
Solution Architecture
Ideal Applications:
- Monitoring levels and pressure of bulk liquids (fuels, chemicals, water, lubricants) in industrial storage tanks.
- Managing inventory of gases (e.g., CO2 for beverage carbonation or industrial processes, nitrogen, oxygen) with integrated safety monitoring.
- Monitoring associated environmental conditions in cold storage, warehouses, or processing areas.
- Providing centralized visibility and alerting for distributed tank assets.
Take control of your tank management with the intelligent iTank Solution from Browan. Manusphere provides end-to-end integration, configuring the right sensor combination and connectivity to deliver actionable insights, enhance safety, and boost operational efficiency.